Plastic injection molding service near you

Eric Li Engineering Manager

Star Rapid is a world-class provider of advanced plastic injection molding services. We offer a complete manufacturing solution that covers every aspect of raw material verification, tool making, part fabrication, finishing, and final inspection. Our international team of manufacturing experts is committed to providing you with the highest level of professional support for plastic injection molding services of any size or complexity.

How do we do injection molding at Star Rapid ?

Quick facts

What are the advantages of injection molding?

Once a tool is made, plastic injection molding is the fastest and most cost-effective way of manufacturing hundreds of thousands of finished plastic parts. Molded parts have excellent surface finishes with reliable and repeatable dimensional tolerances. And there are resins available to suit most common applications.

What is the injection molding process?

Raw plastic pellets are first dried and, if necessary, mixed with coloring agents. Inside the machine the pellets are heated and mixed until the resin is semi-liquid. This liquid is then injected under high pressure through a nozzle and into the gate and runner system of the mold. Resin fills the cavity, forming the shape of the part. It’s then cooled, the part ejected, and the process begins again.

How long does it take to make an injection mold tool?

Depending on the complexity of the design and possible heat treatment, a plastic injection mold tool can be made in five days to two weeks.

What are the main cost drivers for plastic injection molding?

The cost of a plastic injection mold tool can be a significant percentage of the total order for small volumes. However, this cost can be amortized over larger volumes so that it doesn’t become an issue. Rather, plastic resin and cycle times become the main cost drivers for larger volumes.

What make us special ?

✓ A Complete Range of Services

We offer more than just tool making and molding services. Our complete package includes every manufacturing process you need for a total product development solution.

✓ Positive Material Identification

Your regulatory compliance and your peace of mind are assured with our industry-leading positive material identification department. People trust Star Rapid when the job absolutely must be right.

✓ ​Proven Success

Thousands of companies of every size from around the globe have chosen to work with Star Rapid to help them develop new injection mold tools and finished parts. Your success is the foundation of our reputation.

✓ Design Optimization

A comprehensive design for manufacturing review comes with every tool and product design project. You’ll receive superior results while saving time and money.

These brands trust Star Rapid

Quality Certifications

Proud to be certified by TÜV Rhineland and Dun & Bradstreet to the highest international standards.

ISO 9001:2015

General quality management system applying to all of our manufacturing services. Because every job is important!

ISO 13485:2016

A more demanding quality management system for products and services related to medical devices. Setting the bar just a little higher!

ISO 14001:2015

International standard for a responsible environmental protection system. Proud to do our part to make a better world!

ISO 45001:2018

Occupational health and safety. To ensure the well-being of everyone in the Star Rapid family!

North America Support Team

We have a team of engineers ready to support you on your next project. You can count on their vast engineering, design and production processes knowledge. Your representative will work side-by-side with you to help turn your 3D CAD projects into real parts using the most adequate process.

North American Sales

Dalton Clevenger

Business Development Engineer
USA West & Canada West

Business Development Manager – USA Midwest & Canada East

Dara Shabnam

Business Development Manager
USA Midwest & Canada East

Business Development Engineer – USA East

Erik Must

Business Development Engineer
USA East

Request your quote

Most quotes are delivered within 24 hrs. and usually much faster. Your customer support partner will contact you directly to ensure you’ve received and understand all aspects of your quotation.