All about multi-cavity injection molding for high volumes
Want to know how to maximize production throughput and reduce costs when making high volumes of plastic injection molded parts? The answer lies with multi-cavity tooling, where it’s possible to produce up to hundreds of finished parts in a single injection cycle. In this Serious Engineering video, Gordon Styles shows you how it’s done.
Surface Textures For Plastic Injection Molding
The surface texture of a plastic part influences much more than how it looks and feels. Surfaces can affect mechanical performance, chemical interactions, electrical resistance or conductivity, friction, corrosion resistance, and many other factors. How are these textures created, and why is this important for your project development goals? Surface textures are imparted to the […]
How To Use DFM To Improve Plastic Injection Molding
We’ve written elsewhere about the importance of design for manufacturing (DFM) analysis in manufacturing. No matter the size of the project, we always recommend using DFM discipline to save time and money while preserving quality. A complete DFM review covers all aspects of product development. In this study, we are going to concentrate specifically on […]
Understanding multi-cavity designs for injection molding efficiency
There are three general categories of plastic injection mold tools that product designers can consider when making finished parts. They each have advantages, largely depending on the intended volumes. Let’s take a closer look at which type might be best for your project. A single cavity plastic injection mold tool is the most basic form […]
Color Consistency in Plastic Injection Molding
It’s a big challenge to achieve color consistency for large production runs of plastic injection molded parts. To ensure consistency when molding colors, it’s essential that you have careful process control at every step. It’s important to note that plastic color is highly subjective – subjective in how you see and interpret plastic color. It […]
The Top 4 Surface Treatments for Production Tooling
TiN coating on mold tool. Image courtesy of prirev.com.All manufacturing tools are subject to incredibly harsh working conditions and must withstand a lot of wear and tear. Tools used for plastic injection molding are no exception, where corrosive resins and abrasive fibers, injected under tons of pressure, can quickly destroy soft or untreated metal. If […]
The 5 Most Common Methods for Applying Textures to Injection Molding Tools
Surface textures and patterns applied to plastic injection molded parts are becoming more sophisticated and complex. These advancements are exciting because they offer so many new design options for product developers and engineers. But before a finished part can be made, the injection molding tool must first be carefully manufactured. So how do manufacturers apply […]
Why Micro Molding Is Ideal for Small Medical Products
Micro molding is a specialized form of plastic injection molding for making parts on a very small scale. How small? Finished components can easily weigh less than 1 g and measure smaller than 1 mm in cross-section. How can this help you? To understand the many benefits of micro molding for small plastic parts, we […]
4 Benefits of Plastic Injection Molding for Medical Devices: How Injection Molded Medical Devices Can Help You
Every day around the world in hospitals and clinics, research laboratories, and universities, numerous plastic products are used for medical parts, devices, appliances, and support equipment. The variety of applications for injection-molded devices is almost limitless. This is due to the fact that plastic injection molding is perfect for making high volumes of identical, close-tolerance […]
Product Applications Help You Find the Plastic That’s Right for You
When developing a new product, there are so many different types of plastic available to use. Choosing the right one depends on application-specific criteria. In our experience, developers should consider if the plastic material is food safe, impact resistant, flexible, engineering grade, fire retardant or biocompatible. The below are our recommendations on the most common […]
