Case Studies

Our project managers at Star work with a range of product developers, product designers, entrepreneurs and engineers from all over the world to help them make high-quality parts and products. Have a look at some examples of projects we’ve worked on and see how they were made. Projects use a range of services including plastic injection molding, 3D metal printing, pressure die casting, vacuum casting, CNC machining and more. If you’re working on a project with us and you would like our team to do a case study on your project, let us know!

Using Metal 3D Printing to Make Conformally Cooled Injection Mold Tools

Using Metal 3D Printing to Make Conformally Cooled Injection Mold Tools

Rapid Prototyping for Smart Clothing Sensors Made With Vacuum Casting

Rapid Prototyping for Smart Clothing Sensors Made With Vacuum Casting

3D Metal Printing is Used To Make Delicate Latticework Jewelry

3D Metal Printing is Used To Make Delicate Latticework Jewelry

Molded Plastic Base Keeps Wine Glasses Secure For Outdoor Fun

Molded Plastic Base Keeps Wine Glasses Secure For Outdoor Fun

A Portable Communicator That Makes it Fun and Easy to Stay In Touch With Kids

A Portable Communicator That Makes it Fun and Easy to Stay In Touch With Kids

Using CNC Machining to Make This Custom Golf Putter Head

Using CNC Machining to Make This Custom Golf Putter Head

Compression Molding a Holding Band for Your Remote Controllers

Compression Molding a Holding Band for Your Remote Controllers

Gate Smart Lock and Security Camera made with Pressure Die Casting

Gate Smart Lock and Security Camera made with Pressure Die Casting

Plastic Injection Molded Pen Case Study

Plastic Injection Molded Pen Case Study

Rapid Prototyping for a Smart Wearable Device to Help Keep Users Calm and Focused

Rapid Prototyping for a Smart Wearable Device to Help Keep Users Calm and Focused

CNC Machining helps IHMC Build Competitive Robot to Assist the Disabled

CNC Machining helps IHMC Build Competitive Robot to Assist the Disabled

Anodized and Machined Housings for E-Cigarette Prototypes

Anodized and Machined Housings for E-Cigarette Prototypes

Injection Molded Reservoir for High-End Coffee Maker

Injection Molded Reservoir for High-End Coffee Maker

OTTO Digital Camera Prototype Made with Plastic Injection Molding

OTTO Digital Camera Prototype Made with Plastic Injection Molding

Prototype Snuff Holder and Dispenser Made with Plastic Injection Molding

Prototype Snuff Holder and Dispenser Made with Plastic Injection Molding

Aluminum Housing for Communications Technology Made with Pressure Die Casting

Aluminum Housing for Communications Technology Made with Pressure Die Casting

Unique Snuff Dispensing Canisters Made with CNC Machining and Anodising

Unique Snuff Dispensing Canisters Made with CNC Machining and Anodising

Replacement Lighthouse Lenses Made with CNC Machining

Replacement Lighthouse Lenses Made with CNC Machining

Duku Designs Loo Blade Prototype made with Polyurethane Vacuum Casting

Duku Designs Loo Blade Prototype made with Polyurethane Vacuum Casting

Interchangeable Watch Faces Made with Plastic Injection Molding

Interchangeable Watch Faces Made with Plastic Injection Molding

Rapid Plastic Injection Molding Tools for an RV Sun Visor

Rapid Plastic Injection Molding Tools for an RV Sun Visor

Design Prototype for an Innovative Fitness Monitor to Combat Obesity

Design Prototype for an Innovative Fitness Monitor to Combat Obesity

Precision Machined Fluid Metering Nozzle

Precision Machined Fluid Metering Nozzle

Innovative Travel Razor Case Made with Die Casting and CNC Machining

Innovative Travel Razor Case Made with Die Casting and CNC Machining

Pressure Die Cast Universal, Adjustable Table Leg Prototype

Pressure Die Cast Universal, Adjustable Table Leg Prototype

Injection Molding and CNC Machining for Beer Bottle Hangers

Injection Molding and CNC Machining for Beer Bottle Hangers

Innovative USB Flash Drive Housing Made with Rapid Plastic Injection Molding

Innovative USB Flash Drive Housing Made with Rapid Plastic Injection Molding

Sous-Vide Prototype Made with CNC Machining

Sous-Vide Prototype Made with CNC Machining

Point of Sale Keypad Rapid Prototype

Point of Sale Keypad Rapid Prototype

CNC Machining and Vacuum Casting to Make a Finger Vein Security Scanner

CNC Machining and Vacuum Casting to Make a Finger Vein Security Scanner

Prototypes for Vingtor Stentofon Intercom Substation

Prototypes for Vingtor Stentofon Intercom Substation

Rapid Tooling for Dr. Scholl’s Foot Care Product

Rapid Tooling for Dr. Scholl’s Foot Care Product

Swivl – The Automated, Remote Control Platform for Educators

Swivl – The Automated, Remote Control Platform for Educators

Precision CNC Machined Prototype for the Quirky Customizable Multi-Tool

Precision CNC Machined Prototype for the Quirky Customizable Multi-Tool

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